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Dozens of small improvements have driven big gains at L.B. Foster Co., Allegheny Rail Products, a manufacturer of insulated rail joints located in Pueblo, Colo. The ideas generated by employees at this facility, a 2011 IndustryWeek Best Plants winner, have helped it cut manufacturing costs per joint by 67% since 2007 and reduce the number of man-hours required to build each joint. Given its first-pass quality yield of 99.68%, the L.B. Foster plant demonstrates that quality excellence and productivity gains can go hand in hand.
Nine additional North American facilities also 2011 IW Best Plants winners -- also illustrate the kinds of operational rewards that accrue among manufacturers who adopt world-class practices, technologies and strategies.
About the Author
Jill Jusko
Bio: Jill Jusko is executive editor for IndustryWeek. She has been writing about manufacturing operations leadership for more than 20 years. Her coverage spotlights companies that are in pursuit of world-class results in quality, productivity, cost and other benchmarks by implementing the latest continuous improvement and lean/Six-Sigma strategies. Jill also coordinates IndustryWeek’s Best Plants Awards Program, which annually salutes the leading manufacturing facilities in North America.
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