The Secret to Sustaining Supply Chain Changes: Do it Right from the Beginning

Aug. 7, 2010
"What's wrong? I'm not getting the results promised from this supply chain transformation." I can't tell you how many times I have heard this phrase in some form or another over the past few years. Here's the secret to success -- change management done ...

"What's wrong? I'm not getting the results promised from this supply chain transformation." I can't tell you how many times I have heard this phrase in some form or another over the past few years.

Here's the secret to success -- change management done right and from the beginning through the life of a new supply chain process is the ONLY way to get the results promised from the transformation.

Managing change while simultaneously pursuing supply chain transformations is not only essential; it is also a very important step in achieving Supply Chain Excellence. But change management, if not accompanied by a rigorous process of sustaining change, is of very little value.

I am beyond frustration on this topic. Twice in the last six months, we have helped a client make substantial improvements to their supply chain only to have our proposal for sustaining these changes rejected and then the client returns to us three months later complaining that the changes implemented were not sustained. In one word, wow!

The fact is that most supply chain executives have greater demands upon their time then they have time, and if a process of sustaining the improvements is not installed to maintain supply chain enhancements, rarely will they stick. Once the supply chain executive jumps to the next project, if a sustainability process is not put in place the changes will often be relaxed and so too will the results.

In the two examples given above -- one was an inventory improvement and the other a transportation improvement -- in which for a very small investment (less then 10% of the full engagement) the sustainability effort was rejected. In both instances, we wrote to the supply chain executive and told him he was making a mistake.

As time has now proven, he did in fact make a mistake and now he wants us to come in and pursue the sustainability effort, when in fact what needs to be done has not become much broader then our sustainability effort. What is now needed is reinstallation of the changes. And, let me point out here that reinstallation of change is much more difficult then the installation of the change.

Very briefly, the four key components of sustaining supply chain change are:

1.Assure that all new people who become involved with the supply chain transformation receive training in the upgraded supply chain processes and buy into the need for change.

2.Assure that all people involved with the supply chain transformation are audited for process adherence and receive refresher training as necessary.

3.Track results, set an expectation of continuous improvement and monitor the progress.

4.Stay engaged with the transformation, as a sponsoring supply chain executive and an agent of change, and actively pursue process adherence and results consistent with expectations.

I'd be interested in hearing your experiences with change management. How do you ensure success with supply chain transformations?

Jim
Tompkins Associates



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About the Author

Jim Tompkins | CEO

Dr. James A. Tompkins is an international authority on leadership, logistics, material handling, outsourcing, and supply chain best practices. As the founder and CEO of Tompkins International, he provides leadership for Tompkins globally.

His 30-plus years as CEO of a consulting / integration firm and his focus on helping companies achieve profitable growth give him an insider’s view into what makes great companies even better. Listen to an interview of Jim Tompkins on the Business Leader Radio show.

As a high-level business advisor, his unique perspective prepares corporations and executives for the future.

To share his knowledge and provide up-to-date information on supply chain and business trends, he developed the GoGoGo! Blogand Global Supply Chain Podcast.

He has written or contributed to more than 30 books and eBooks, including Caught Between the Tiger and the Dragon, Bold Leadership, Logistics and Manufacturing Outsourcing, The Supply Chain Handbook, andNo Boundaries. Jim has been quoted in hundreds of business and industry magazines such as The Journal of Commerce, Supply & Demand Chain Executive, and FORTUNE, and he has spoken at more than 4,000 international engagements.

Jim has served as President of the Institute of Industrial Engineers, the Materials Management Society, and the College-Industry Council on Material Handling Education, and Purdue has named him a Distinguished Engineering Alum. He has also received more than 50 awards for his service to his profession.

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